Poulan Chainsaw Ignition Coil Gap, Boost performance and extend life with our step-by-step troubleshooting guide! When the high-voltage current from the ignition coil reaches the spark plug, it jumps across this gap, creating a spark that ignites the compressed fuel-air mixture in the combustion chamber. 025 inches. Need help replacing the Ignition Module (Part # 545202701) in your Poulan Chainsaw? Watch this how-to video with simple, step-by-step instructions for a succ How to test a chainsaw coil with a multimeter: Read out the correct resistance reading of your chainsaw in the user manual. Search "ignition coil" @MowerMan Created from @MowerMan Setting The Ignition Coil Air Gap (Works on all mowers) This video provides step-by-step instructions for replacing the ignition coil on Poulan and Poulan Pro pole pruners with string trimmer attachment. How To Gap An Ignition Coil On ( chainsaws/strimmers/mowers/etc ) Please like and subscribe. When the flywheel spins and the magnet Partially install the new ignition coil onto the engine. ereplacementparts. I've got a Craftsman 2. Our free Chainsaw DIY manuals and videos make repairs easy and fast. Inspect the ignition coil air gap by loosening mounting screws and setting a 0. It will run because I had another that ran and I switched coils and this saw is good also. Jun 17, 2025 · The air gap is the minuscule distance between the ignition coil and the flywheel magnets. A very simple way to ensure your chainsaw coil air gap is set correctly no specialty tools needed!!!! Like comment and buy some merch damnit neighbors lol lo NOTE: BEFORE INSTALLING SEALS, APPLY POULAN 2-CYCLE ENGINE OIL AS SHOWN IN FIGURE B. Tuck the spark plug wire (connected to the ignition coil) into the recess beneath the brake handle assembly (on top of the harness wires). How to Diagnose, Test and Install an Ignition Coil When your Chainsaw Won't Start & Has No Spark. Jul 16, 2006 · I checked for spark again and got a very weak spark so I changed the ignition module. Too wide, and the spark can’t jump the gap; too narrow, and the coil can physically strike the flywheel, leading to damage. You can reuse these strips again and again, just keep several Now I'm leaning toward an ignition problem. 015-inch gap between coil and flywheel magnet. (FIGURE C) NOTE; WORM GEAR INSTALLATION IS CRITICAL. Any ideas? Fix your Poulan chainsaw coil fast with these 5 expert tips! Easy repairs, troubleshooting advice, and DIY solutions for hassle-free chainsaw use. What should the gap be between the pickup on the ignition module and the magnet on the flywheel? Need help replacing the Ignition Coil (Part # 545090601) in your Poulan Chainsaw? Watch this how-to video with simple, step-by-step instructions for a successful DIY repair. 3 mm). We have the Poulan Ignition Parts - IGNITION COILS You need with fast shipping and low prices. This is a hack that will save you enormous amounts of time and prevent you from buying unnecessary parts! Discover 5 expert fixes for Poulan Pro chainsaw coil issues. This particular ignition coil is specific to Poulan manufactured brands. Locate the coil on your chainsaw. Not sure what else to try at this point. For the Poulan P3816, set the ignition module air gap between 0. 013 This has got me thinking about coil gap Is there a optimal distance? Is gap distance Discover 5 expert tips for using an ignition coil gap tool to ensure your chainsaw runs smoothly. The most I bench tested, set the air gap, and re-installed the ignition coil on a hs45 hedge trimmer. Maximize efficiency and power with expert tuning tips! This video provides step-by-step repair instructions for replacing the ignition module (which contains the ignition coil and spark plug boot) on a Craftsman chainsaw. FWIW most McCullochs are set at 27 advance while Stihl is at 28 . com. com If your Chainsaw is having any of these symptoms, then replacing the Ignition Module could solve your problem. 008 My business card I use measured . Why is Spark Plug Gap Important? The spark plug gap directly influences the performance and efficiency of your Poulan chainsaw. When the fly Need help replacing the Ignition Coil (Part # 545090601) in your Poulan Chainsaw? Watch this how-to video with simple, step-by-step instructions for a succes For the Poulan P3816, set the ignition module air gap between 0. In this video, we show how to diagnose an ignition coil module that is not producing a spark and how easy it is to replace it with a Hipa quality replacement part. (FIGURE C) 2. Buy Ignition Module Coil for Poulan 2775 2900 2750 3050 2500 PP255 PP295 2600 PP310 PP315 PP4620 PP4620AVX PP4620AVHD PP4620AVL Chainsaw PN # 545199901 530-039143: Accessories - Amazon. In this video i show how to set the correct coil clearance or as some refer to it as - the air gap, which is the distance between the flywheel and the ignition coil pick up's - if the coil is too Need help replacing the Ignition Module (Part # 545202701) in your Poulan Chainsaw? Watch this how-to video with simple, step-by-step instructions for a successful DIY repair. G. The ignition coil works with the spark plug to create the spark that ignites fuel to power your chainsaw. 014 inches. Read this article if your chainsaw will not start. INSTALL OILER WORM GEAR ONTO CRANKSHAFT WITH ASSEMBLY TOOL UNTIL COIL FALLS IN GROOVE. This is a hack that will save you enormous amounts of time and prevent you from buying unnecessary parts! Repair Parts Home Repair Center How to Replace the Ignition Module on a Poulan Pro Chainsaw How to Replace the Ignition Module on a Poulan Pro Chainsaw Finish Nailer Repair - Replacing the Driver Guide (Ridgid Part # 79004001022) The ignition module works with the flywheel to produce the electric current needed for the spark plug. 012, that is 10 to 12 thousand clearance between the coil and flywheel magnets, a business card is very close in thickness and that is what many use for setting gap. How to adjust or replace coil and check if spark is present in spark plugs. Thanks for watchingmore NOTE: BEFORE INSTALLING SEALS, APPLY POULAN 2-CYCLE ENGINE OIL AS SHOWN IN FIGURE B. 59 - 2. 006 and . Diagnose spark issues and restore your chainsaw’s performance easily. How to Set the Coil Gap on a Chainsaw. How to set the coil and magneto air gap on Briggs and Stratton engine. 012 mm). 012 (. Manual recommends . AMG Pro 5. Incorrect gaps cause weak sparks, leading to poor engine start or misfires. Adjust carefully to avoid damage. MAINTAIN COIL PITCH 2. Use a feeler gauge to measure the distance between the ignition module and flywheel magnet. com FREE DELIVERY possible on eligible purchases. P3816 ignition modules often face spark failure and inconsistent engine starts due to incorrect air gap. Learn how to replace your Poulan chainsaw ignition coil with our step-by-step guide and get your saw roaring back to life! Don’t let starting issues hol How to properly gap the ignition coil and flywheel on your chainsaw, trimmer, blower, small engine. 0 (made by Poulan) solid state and coil is bad. Howdy folks. Connect the negative and positive cords of the multimeter to the negative and the positive terminals of the coil in your chainsaw and measure the resistance. Poulan Ignition Parts - IGNITION COILS. Poulan 2150 Ignition Coil & Chip Replacement If your chainsaw seems to not be getting a spark, then you should check the Poulan 2150 Ignition Coil & Ignition Chip to see if it needs to be replaced with our suitable replacement Poulan 2150 chainsaw Ignition Coil and Chip parts below. Enhance performance and extend its life with our guide! Simple Trick To Diagnose A Bad Ignition Module (Coil) On A Lawnmower, Chainsaw, Weedeater Etc. Here are the most common reasons your Poulan chainsaw isn't starting - and the parts & instructions to fix the problem yourself. Regularly clean the spark plug and ensure coil alignment for optimal How to set / adjust the armature air gap on small engines such as lawnmowers. You could check it with a timing wheel and a continuity meter for somewhere around 26-30 degrees advance before top dead center on the ignition . I pulled the plug and started opening the gap little by little to test the coil. I figured if it was a bad/weak coil, it wouldn't arc that distance. 2 to . Setting Points Gap I'd guess about 12 thou air gap and 16-20 thou on the points . USE TOOL PN 530031166 FOR CORRECT PITCH SPACING. Discover 5 expert tips to fix your Poulan chainsaw's ignition coil for quick and easy starts. To find a Ignition Module specific to your model, visit http://www. The coil gap, or air gap, is the specific distance between the flywheel's magnet and the ignition module. What kind of trouble could improper air gap cause? I am currently troubleshooting a hard start problem and found this discrepancy when I took This is the easiest way to set the air gap on an ignition coil and get it perfect every time. 18K subscribers Subscribed How To Gap An Ignition Coil On ( chainsaws/strimmers/mowers/etc ) Please like and subscribe. 92MM. Should I re-gap to manual's specs or leave it alone. My factory set gap is currently at . The test I performed was for secondary coil resistance between the laminates and the spark plug connector. In this video you will learn how to fix a Chainsaw that has Most saws run 0. Recent research into setup of my 066 Red light led me to information saying the gap on the old electronic coil needed to be set at between . Boost performance and reliability with these simple soluti Optimize your chainsaw's performance with our essential guide to ignition coil air gap setting. Check the spark plug gap using a feeler gauge; it should typically be around 0. Same repair applies to trimmer lawnmower snowblower or other small engines with carburetor. Eventually I got as wide as possible (1/8") and I still had it arcing. We make fixing things easier! Find Poulan Chainsaw Ignition Controls parts using our appliance model lookup system with diagrams. 010 - 0. 008 to . This step-by-step guide will help you replace the ignition coil on your 50cc Poulan Pro PR5020 2 cycle gas powered chainsaw. 004 (. 010 and 0. A Poulan chainsaw won’t start when the on/off switch is off; the fuel is old or the mix is incorrect; the carburetor is dirty; the air filter, fuel filter, fuel tank vent, or spark arrestor is plugged; the spark plug or ignition coil is bad; or the engine is flooded. To find an ignition coil specific to your model, visit eReplacementParts. Jul 2, 2025 · In this article, I’ll walk you through the process of diagnosing a bad coil on your Poulan chainsaw and give you five potential fixes to get you back to cutting wood. Thanks for watchingmore This is a quick video showing a fool proof method to quickly setting the gap between the ignition coil and flywheel magnets on your gas powered trimmer or bl Learn how to test and replace a chainsaw ignition coil with this guide. If it's damaged, you won't be able to get your chai Simple Trick To Diagnose A Bad Ignition Module (Coil) On A Lawnmower, Chainsaw, Weedeater Etc. ecioy, hj4a, mbp5m, 2oeao, 6xusu, v2rs, fgvfy, hkxc3, exgbc, gbypq,